MANAGEMENT OF INTERNATIONAL OIL AND GAS OPERATIONAL SAFETY

At the end of this program, participants will be able to:

• Identify major on-the-job hazards for workers and assets in the Oil and Gas industry.
• Appreciate the significance of Safe Operations in the Oil and gas Sector.
• Understand and Apply the concepts of emergency preparedness.
• Become aware of the concepts of proactive versus reactive safety.
• Understand considerations for Fire and Gas Hazards.
• Develop site-specific programs, policies, and procedures.

This course is designed specifically for those with safety responsibilities in the oil & gas industry. The Senior Management and other key positions are also encouraged to take this course. The target audience may include:

• Oil and Gas Professionals who are keen to attain a holistic and integrated overview of HSE (Health, Safety and Environment).
• Safety Managers, Supervisors, Safety Representatives.
• H&S (Health and Safety) Advisors within the oil and gas industry.
• Plant Managers, O&M (Operations and Maintenance) Personnel.
• ERM (Enterprise Risk Management) Professionals.

Unit IOG1: Management of International Oil and Gas Operational Safety

DAY-1: ELEMENT 1 – HSE Management in Context

• Activity: Pre-Assessment – To determine understanding of delegates / participants about Safety in Oil and Gas industry
• Introduction to the course objectives and contents
• Learning From Incidents
• Incidents and near misses
• Incident Types
• Why Incident / Near Miss Investigation?
• Effective Incident Investigation and Reporting
• Major Past Incidents in Oil and Gas Industry
• Hazards Inherent in Oil and Gas
• Nature and Types of Hazards
• Fire and Gas Hazards
• Properties and Hazards of Gases
• Toxic Gas Hazards
• Drilling Muds / Drilling Fluids
• Sludges (Drilling Wastes)
• Risk Management Techniques Used in The Oil and Gas Industries
• The 5 –Steps approach to Risk Assessment
• HAZID – The Core of Risk Assessment
• Risk Matrix
• HAZOP
• Swiss-Cheese Model
• An Organisation’s Documented Evidence
• The Purpose of Documented Evidence such as Safety Cases and Safety Reports
• Typical Content of Safety Cases and Safety Reports

DAY-2: ELEMENT 2 – HC (Hydrocarbon) Process Safety 1

• PSE – Process Safety Event
• Thresholds / Tiers
• Contractor Management
• The Scale of Contratcor Use
• To achieve safe working with contractors
• Safe Shift Handover
• Understanding the Hazards/Issues
• Process Safety Management (PSM)
• DF and EI - Dow Fire and Explosion Hazard Index
• MFETI - Mond Fire and Explosion and Toxicity Index
• PSM Controls
• MOC – Management of Change
• Case Study
• Roles and Responsibilities
• Permit-to-Work Procedures
• Typical Features of a Permit-to-Work Document
• Types of Permits-to-Work
• Interfaces with Adjacent Plant
• Interfaces with Contractors
• Safe Isolation, Lock-Out and Tag-Out Systems
• SAFE ISOLATION STEPS
• Key Principles of a Safe Shift Handover
• Shift Handover communication problems
• Making handovers more effective
• Plant O&M (Operations and Maintenance)
• Asset Integrity
• Maintenance Strategies
• Corrosion Control - Practice and Procedures
• Monitoring Systems
• Asset Integrity Competency and Training
• RBI – Risk Based Inspection
• Hot Work Permit Requirements
• Start Up and Shut Down
• Safe Start up/shut down of HC-containing equipment
• Water and Hydrates Presence and Removal
• Testing, Commissioning and Hook-Up

 DAY-3: ELEMENT 3 – HC (Hydrocarbon) Process Safety 2

• Failure Modes
• Stress Corrosion Cracking
• Thermal Shock
• Brittle Fracture
• Safe Operating Envelope
• Other Type of Failures
• Weld Failures
• NDT
• Magnetic Particle
• Eddy Current
• Radiography (X-ray or Gamma)
• Thermal Imaging Camera
• Safety Critical Equipment Controls
• ESD - Equipment and Systems
• Safety Integrity Levels (SIL) for instrumentation
• Procedures for by-passing ESD
• Blow-down facilities
• Closed and open drain headers, sewers, interceptors
• Safe Storage of Hydrocarbons
• Hazards and Risks
• ASTs
• Hydrocarbon Vapour Clouds – generation and potential effects
• UVCE - Unconfined Vapour Cloud Explosions
• CVCE - Confined Vapour Cloud Explosions
• BLEVE - Boiling Liquid Expanding Vapour Explosion
• Decommissioning Old Oil and Gas Wells
• P&A
• SIMOPS - Management of Simultaneous Operations
• Fire Hazards, Risks and Controls
• Fire Triangle and Fire Tetrahedron
• Static electricity
• Identification of ignition sources
• Hazardous area classification ‘zones’
• Electrical equipment and tools for use in hazardous areas
• Furnace and Boiler Operations
• Hazards and Risks of Boiler Operations
• Boiler Explosions
  

DAY-4: ELEMENT 4 - Fire Protection and Emergency Response

• Fire and Explosion in the Oil and Gas Industries
• Leak and Fire Detection Systems: General Considerations
• Smoke Detectors
• Heat Detectors
• Flame Detectors
• PFP - Passive Fire Protection
• Active Fire Protection
• Mobile/Portable Equipment
• Emergency Response
• A 3-part strategy to prevent major accidents
• ERP - Emergency Response Plan
• ERT- Emergency Response Team
• FES - Fire and Explosion Strategy
• Alarms
• Medical Emergency Planning
• EER - Escape, Evacuation and Rescue
• Roles and Operation of Fire Teams
• IC - Incident Controller
• MC - Main Controller
• Offshore Command Structure
• Training and Drills
• Liaison with External Support Agencies

DAY- 5: ELEMENT 5 - Logistics and Transport Operations

• Marine Transport
• Control of Marine Operations, Certification of Vessels, Inspections and Approvals
• Role and Responsibilities of Marine Co-ordinators
• Role and Responsibilities of Master (Captain) of Vessel
• PFSP - Port Facility Security Plan
• Land Transport
• UN Classification of Dangerous Substances
• UK HazChem label
• Case Studies
• Wrap-up of 5-day outline
• Mock Exam

This course provides a very enriching learning experience to the participants and encourages them to actively participate in the proceedings. The 2-way communication principle is adopted whereby the delegates learn from the industry experience of the Trainer and at the same time are given opportunity to express their views and ideas.

Depending on the expertise and capability of participants they would even be encouraged to present the learning during the course by themselves with a view to optimize the retention of the knowledge shared by the Trainer/ Facilitator.

The instructional format capitalizes on a careful balance of formal lectures by the Trainer and individual/ group exercises/ workshops. The Program will use following learning methods/ techniques:

• PowerPoint presentations and Lectures
• Daily Quizzes to determine the retention of knowledge and encourage attentiveness
• Exercises/ workshops/ Case studies to develop understanding of the topics covered
• Delegates will be encouraged to take active part in discussions and express their views/ ideas.
• Presentations by the participants to give them confidence and for determining their understanding of the contents taught.

MUHAMMAD SALIM JANDULA

MS Industrial Engineering Mississippi State University
MBA from Institute of Business Administration
BE Mechanical Engineering from NED University of Engineering & Technology

• Petronas Malaysia
• ENGEN South Africa
• Ministry of Mineral Resources and Energy, Republic of Mozambique
• SABIC Saudi Arabia
• Nigeria National Oil Company
• EGAT Thailand
• Emerging EPC

Upon successful completion of this program, you will receive a Certificate of Achievement.

1. ONLINE PAYMENT  by Credit card:  You can opt to register and pay online with our latest payment integration system through our website.
2. Telegraphic Transfer- You can also opt to use GIRO or telegraphic transfer of payment via international banks.

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