Production Resource Planning, Scheduling and Activity Control

• Achieve world-class manufacturing standards
• Organize production operations to meet customer needs
• Reduce lead and cycle times
• "Build" products that can be effectively scheduled in varying environments
• Build an information infrastructure that smoothly converts to your manufacturing management systems
• Develop an understanding of the strategic importance of production resource planning on the supply chains and how resources planning can provide a competitive advantage in the marketplace
• Design and plan for production, and manage the shop-floor with optimum costs and productive maintenance
• Learn methods of forecasting to manage capacities and plan production
• Work through the tools and techniques of cost effective production planning 
• Recognize the significance of purchasing and materials management for continued operations at minimal costs
• Understand the importance of quality planning and management 

Plant managers, master schedulers, production activities planners, production control managers, shift supervisors, materials managers, capacity planners, production staff and manufacturing and industrial engineers who interface with operations driving improvement activities in a Material Requirements Planning.
(MRP) environment.

DAY 1 Module 1: Fundamentals of Production Resource Planning and Control

• What is Production Resource Planning and Control?
• Holistic Approach to Production Resources Planning and Control
• The Customer-Supplier Chain – Functional Performance and Inter phases on the Chain
• Order Management and Engineering Change Control
• Enterprise Resource Planning (with Materials Resource Planning)
• Material requirements planning (MRP)

Module 2: Production Design and Planning

• Production Capacity Requirements Planning and Control
• Process & Performance Design, Planning and Control
• Production Layout and Work-Flow – Efficiency & Effectiveness
• Equipment Planning & Commissioning
• Human Capital & Capability Management (incl. Work Study, Job Design and Competency Needs Analysis)

Module 3: Production Management and Control

• Production & Process Controls (incl. Time and Motion Study)
• Shop Floor Control
• Shop floor data collection
• Standard Costing and Cost Control
• Cost Management and Reporting
• Total Productive Maintenance and Tool Management

Module 4: Forecasting, Long-Term Capacity Management and Continual Improvement

• Sales analysis and forecasting in the supply chain
• Production forecasting techniques
• Selecting suitable forecasting methods
• Calculating optimal production capacity
• Monitoring production capacity utilization

DAY 2 Module 5: Production Planning and Scheduling

• Master production schedule (MPS)
• Item master data (technical data)
• Bill of materials (BOM) (technical data)
• Lot traceability
• Lean Manufacturing, JIT & Operational Efficiency
• Finite capacity scheduling (FCS) & Bottleneck (Constraint) Management
• Production & Process Controls (incl. Time & Motion Study)

Module 6: Purchasing, Goods Receiving and Materials Management

• Purchasing Management -  Sourcing, Purchasing, Procurement
• Inventories & Orders Control - Warehousing, Stock Planning & Control
• Sales Order Management & Distribution Requirements Planning (DRP)
• Packaging, Finished Goods & Warehouse Management
• Automated warehouse management
• Logistics Planning & Control

Module 7: Quality Planning, Management & Control

• Planning the Quality
• Quality Management & TQM
• Quality, Speed, Dependability, Flexibility, Cost Trade-offs 
• Quality of conformance and performance
• Quality of features and aesthetics
• Quality of reliability and durability
• Aesthetics and perceived quality
• Common quality control tools
• Common quality management tools

This workshop’s methodology is a combination of experiential learning ; expert input, case studies,  simulation, group discussions and sharing. Uses live case analyses in 3 phases:

Phase 1: Identify all that can go wrong on your customer-supplier chain.
Phase 2: Learn the methods, tools and techniques – basic appreciation level in work-groups.
Phase 3: Identify the methods, tools and techniques that can contain, resolve and prevent the identified problems

Wide scope is covered by introductory lecture, assisted workshop learning and presentation; different groups prepare and present different tools and techniques at the basic application level.

Upon successful completion of this program, you will receive a Certificate of Achievement.

1. Online Payment by Credit card:  You can opt to register and pay online with our latest payment integration system through our website.
2. Bank Transfer- You can also opt to use GIRO or telegraphic transfer of payment via international banks.
3. HRD Corp Claimable Courses Skim Bantuan Latihan Khas -Applicable to Malaysian Employer Only. 

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